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  • Softeris QCS for Silgan White Cap

Shortages level monitoring






Client: Silgan White Cap

  • Leading manufacturer of rigid packaging for shelf-stable food and other consumer goods
  • Annual net sales of approximately $4,4 billion in 2018
  • 100 manufacturing facilities in North and South America, Europe and Asia


Initial situation


  • Cameras analyzing production compliance with the standard
  • Shortage statistics only available on cameras
  • Data on paper only/li>
  • Manual aggregation and analysis
  • Manual indicator counting
  • Difficult access to historical data
  • No automatic notifications


Implementation

  • Softeris QCS system
  • Automatic reading of data from cameras
  • Automatic defect level chart
  • Registration of all data in the system
  • Analytical module, pareto analysis
  • Convenient access to historical data
  • Automatic notifications of exceeding critical levels
  • Extensive integration with the production system (order, operator)
  • Automatic calculation of collective packaging with manual registration


Summary

  • 23 production lines
  • 28 cameras counting shortages
  • 50000 measurements per day
  • Further implementations planned in the future at Silgan Closures sites








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